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Roller conveyors are a type of conveyor belt which makes use of rollers for moving items easily across their own surface. These can move loads from one place to another saving manual labour and for doing this, often use small-sized motors or make use of gravity. Heavy-duty conveyor rollers are ideal for the transfer of loads that can be up to 400 kg. Here are some tips that you need to follow, in order to choose the best heavy-duty rollers.
Check the Roller As Well As the Frame Material
You have to check the kind of material that is used for making the heavy-duty conveyor rollers and the frame. Generally, the frame is made of steel or aluminium, although the choice of material is based on the rated frame capacity value as well as the amount of weight that the loads are supposed to have. In composition, there is much variance in the rollers, as these contact products directly and while moving this can have an effect on how it behaves.
Look at the roller orientation and size
You need larger-sized heavy-duty conveyor rollers for a high impact and heavier load. Smaller rollers can be perfect for low-impact and slow loads. Also, consider the spacing of every roller by determining how long the load comes in contact with the conveyor surface, and check the spacing as well. Also, determine whether the load would overhang from your chosen conveyor. Buy a high-set roller conveyor for overhang purposes. Opt for a low-set roller conveyor in case the load has to fit inside the dimensions of the conveyor.
Look at the accumulation and load type
These are based on the load at hand. You have to consider important questions like:
How heavy the load is?
Is the load fragile in nature?
Can the load be in touch with any other product on the line?
When you get the answers to such important questions, you can determine the types of heavy-duty conveyor rollers that would be perfect. For low-to-medium-weight items with a flat bottom, like totes, bags and boxes, gravity roller conveyors can be perfect. Here you can find that the rollers have curved frames as well. However, you must not use these with items that are very delicate and have irregular dimensions, such as manufacturing components and electronics.
Cost of these Tough Rollers
Rollers come in all shapes sizes and materials. It is important to understand that a heavy-duty conveyor belt must be sturdy and durable. The load it has to take is excess and hence it is made up of stainless steel. The price of these rollers varies depending on the dimensions of the frame. For example, a belt of length 30’ and width of 12” can cost up to $5,000. Each of these rollers is a premium roller that can tolerate more than 300kg of weight.
Curvature and distance
You can also search and find the best heavy-duty conveyor rollers when you determine the curvature as well as the span of the conveyor. For instance, you cannot use flat belt roller conveyors in case there is a curve. In case you require a curve, this type of conveyor roller should not be your choice. Likewise, if you have to cross a large distance of many hundreds of feet, opt for a roller having a more efficient design – like a line shaft roller conveyor, which can help conserve energy anywhere possible.
You can purchase the best roller for your warehouse. This will not only reduce the labour charges you have been paying. But will also be able to carry more load at a time increasing the production rate. Your warehouse is ready for the best conveyors.